The plastic profile extrusion line is well-designed for the production of varieties of products such as electrical covers, pipes, edging, window frames, weather stripping, and other important items.
Considering the complex design of the Plastic Profile Extrusion line, adequate maintenance is very necessary for the effective and efficient production process. Besides, the maintenance of equipment is crucial for optimum performance.
However, purchasing your Plastic Profile extrusion line from a reputable and reliable manufacturer is highly recommendable. You are sure of technology support, training, and other services that will worth your investment.
Ways To Maintain Plastic Profile Extrusion Line
We know the importance of customer satisfaction in the business. To ensure this, daily and periodic maintenance of machines for optimum production is a must.
1. Daily Maintenance
Daily maintenance gives first-hand information on the state of the machine. It is routine work that should be done on the machine.
Some of them are:
· Clean the outer surface of the machine.
· Lubricate every part that needs lubrication
· Check the electromotor and adjust it appropriately
· Fasten all the threaded fitting
· Check the meter and other key areas to ensure proper functioning.
2. Periodic Maintenance
Periodic maintenance is carried out at a specific time. Most periodic maintenance begins when the machine works continuously for 2500 – 5000 hours. There should be a checklist that guides the maintenance process.
In addition, measurement and close examination of the condition of parts are properly done during this exercise. Change the parts that show signs of malfunctioning.
The following parameters should be monitored in the machine:
· Dye temperature
· Screw speed
· Line speed
· Melt pressure
· Cooling power
· Melt temperature
· Barrel temperature
· Motor load
Check the following for any variance:
§ Thermal output
§ Acoustics
§ Vibrations
§ The signature of motor current
§ Blenders
§ Feeders
Key things to consider when operating the machine
Take the following tips seriously to avoid breakdown or accident during operation.
1. Check the inside and the outside barrel to ensure there is no foreign material in the sides of the hopper before operating the machine.
2. Ensure that the appropriate bolts are fastened and apply suitable lubricants before starting of the machine.
3. Notify other workers around before starting the machine.
4. Check the main motor to ensure that the meter pointer swings correctly.
5. The operator should check the temperature change frequently during the operation of the machine.
6. Avoid touching any rotating parts with the hand while the machine is in operation.
Other Parameters that may affect the performance of the Plastic pipe extrusion line
In addition to monitoring of the above parameters, other parameters such as change of screw, power outage, or new resin batch may affect the performance of the machine.
Purchase Quality Plastic Pipe Extrusion Line From Us
Considering our core principle: "Better Product, Better Service", we produce a well-designed, quality Plastic Pipe Extrusion Line that meets all your needs. Also, we provide technical support, operation training, and other services.
Contact Us today, and you will be glad partnered with us for the best products for your company.