The use of machinery is fast becoming widespread in the manufacturing world. Too many times, these heavy-duty devices are relied upon in order to achieve higher outputs and consistency in the production of materials. In the plastic-manufacturing industry, one of such tools is the plastic profile extrusion line.
We will consider the several ways in which the plastic profile extrusion line is quintessential in plastic manufacturing industry but, first things first.
What is Extrusion?
This is a process in which raw plastic materials (in the form of pellets, granules, or flakes) are heated or melted into a molten polymer that hardens as it cools, to take a desired form or shape. Often, the molten substance takes the shape of the die into which it is cast.
Some of the raw materials used during extrusion include;
PolyvinylChloride (PVC)
Acrylonitrile Butadiene Styrene (ABS)
Polyethylene
Polypropylene (PP)
Polystyrene
Plastic profile extrusion is used in the manufacture of;
· Drainage or agricultural pipes
· Tubes
· Frames
· Plastic films
· Sheets
· Cable or wire insulation
· Medical and food packaging materials
That said, for the plastic extrusion process to occur, a machine—like the Plastic Profile Extrusion Line—is required.
What then are the Benefits of a good Plastic Profile Extrusion Line?
Increased Speed and Efficiency
The plastic profile extrusion line ensures that the extrusion process progresses at a fast pace. Everything is coordinated, timed, and predictably continuous.
Low Cost of Production
Not only will a plastic extrusion line save your time, it will also save your money. This is because leftover materials or waste products can repeatedly be reused. This allows for a wide range of products with varying lengths, shapes, and sizes to be manufactured using minimal raw materials, thereby saving costs.
Manufacturing of Products With More Complex Designs
Well, say no to boring and predictable layouts because with plastic profile extrusion machinery, you can produce a variety of product designs with diverse thickness, shapes, and textures. What’s more? Customization is even possible for manufacturers with specific needs and requirements.
Post-Extrusion Alterations
Naturally, it is expected that the molten material is hot when extruded and cast into the die. This is the premise upon which the post-extrusion alteration is based. At this point, before the cooling occurs, manufacturers can alter the shape of the extruded plastic to suit their specific needs.
Increased Flexibility During Production
The use of extension machinery allows for the addition of additives to plastic raw materials which improves the quality of the product. The effect of such augmentation is the production of products with reduced friction, high durability, and fire resistance.
The Possibility of Co-extrusion
Co-extrusion allows for the production of multiple layers of different plastic materials. Also, manufacturers can use it to improve product appearance by coating their top layer. It is made possible when two or more extruding machines are connected to one die.
Conclusion
With all that has been said, you have realized just how important the Plastic Profile extrusion line is, and are probably wondering how to get one from a reliable and trusted manufacturer. Well, look no further.
We, at Borun Machinery, are here to cater to your every need. Not only will we give you the best quality products at great prices, we will also offer technological support, operation training and guide you through the installation process. Contact us today, you will be glad that you did.